fast open-die forging press for metal rapid forging

The fast open-die forging press from Dayee press is a high-efficiency industrial equipment designed specifically for metal forging processes. It adopts a unique double-column structure, which can provide a large operating space for the rapid forging process. The hydraulic system drives the slider to achieve rapid reciprocating motion. The working pressure range of this machine is usually between 800 tons and 8,000 tons, the forging frequency is ≥90 times/minute, and the maximum speed can reach 168mm/s. It is suitable for precision forging scenarios with high production rhythm requirements.

Application areas

Aerospace: Precision forging of difficult to deform materials such as titanium alloys and high-temperature alloys

Automotive manufacturing: Forming of key components such as engine connecting rods and gear blanks

Mass production of energy equipment: wind turbine spindles, nuclear power valve forgings

Tool manufacturing: rapid forging of tool steel parts such as hammers and molds

Characters:

·The automatic upgrade of forging pressure greatly improves production efficiency;

·The special double column structure has twelve guide rails, high guiding accuracy, and stable structure;

·Adopting a unique lateral double column structure, it provides great operational space for the rapid forging process;

·Adopting specialized multi-stage pressure relief technology, rapid pressure relief is achieved, improving the pressure relief speed and eliminating the pressure relief impact under high flow rates, providing technical guarantee for achieving fast forging.

Product advantages

Strong process adaptability: By adjusting the pressure curve and stroke parameters, it can be compatible with various processes such as free forging and die forging

High material utilization rate: Compared to traditional forging hammers, material loss is reduced by about 8%

Easy to operate: equipped with a human-computer interaction interface, supporting the storage and retrieval of process parameters

Compact footprint: Compared to mechanical presses of the same tonnage, the footprint is reduced by about 10%-30%

Customization

Dayee’s fast forging hydraulic press provides in-depth customization services. According to the actual working conditions of customers in different industries, the equipment tonnage (800-8000 tons), workbench size and control system configuration can be flexibly adjusted. Relying on 20 years of industry database, the technical team can complete the customized solution design within 7 working days to ensure comprehensive adaptation from equipment parameters to safety protection. At present, this service has been applied to many subdivided scenarios, helping customers reduce investment in production line transformation and shorten the new process development cycle.